Wires and cables
ONLENDING LINES / FRACTIONATION
- Application: Transference of coil cables to coil or coil to roller with footage and tensioning control (option dynamic tensioning on demand);
- Types of wires: Wires in general in circular form, plain or figure 8;
- Line speed: Maximum until 400m/min (depending on the type of wire);
- Production speed: Estimated: 250 m/min;
- Pulling tension: Adjustable from 10 to 50 N;
- Supplying coils: On demand, in accordance to the costumer’s specification;
- Rollers formation: Adjustable in accordance specification (manual or pneumatic chuck drive option);
- Requirements: it requires pneumatic net min 5 bar;
- Power grid: according to local network, three-phase or single-phase, from 220 to 480V, 50 or 60 HZ to be set at the order.
SINGLE OR DOUBLE WINDERS
Single Winder
- Fixed or mobile portal type, cantilever, or easel.
- Motorized piston drive with encoder, forced ventilation and brake (as needed).
- Independent nozzles system or thru axle with pneumatic, electric, or hydraulic drive.
- Elevation with pneumatic, electric, or hydraulic drive.
- Winders: to specify diameter, width, and weight, as needed.
- Full enclosure and door with safety electric lock.
- Integrated or independent spreader.
Double Winder
- It accepts rollers or coils.
- Manual or pneumatic expansive chuck for rollers of several sizes, as needed.
- Wire lock included.
- Manual or automatic opening doors.
- Spreader with linear guides, actioning with inverter or servomotor, with steps and width adjustments.
- Meter counter integrated to the spreader set.
UNWINDERS
- Portal type, cantilever, or easel.
- Motorized piston drive with encoder, forced ventilation and brake (as needed).
- Independent nozzles system or thru axle with pneumatic, electric, or hydraulic drive.
- Elevation with pneumatic, electric, or hydraulic drive.
- Winders: to specify diameter, width, and weight, as needed.
- Full enclosure and door with safety electric lock.
ACCUMULATORS
- Vertical, horizontal, or inclined settings.
- Counterweight tensioning, pneumatic (it can get a proportional pressure valve for adjustment), power-driven or a combination of both.
- Laser sensor continuously monitors the moving pulleys and is responsible for generating the control signal for the line synchronism as well the broken cables alarms or screwed/tied cables.
- Protection and door with safety electric lock.
METER-COUNTER
Usually the contact wheel type or caterpillars’, this equipment is used for lengths in transfer lines, fractioning, assembling and revesting. They can be supplied independently with supporting pedestal or adapted in previously existent equipment.
It uses high resolution encoder (until 10.000 pulses/lap), also allowing the use of cable-lock device and counter-retreat.
ARMATRIX
- For reunion of wires and cables application (polyester, aramid and others) around a master nucleus.
- Synchronism speed with the line.
- It has adjustable pace by HMI, potentiometer or remote.
- Central disc rotation until 300 rpm.
- Central disc with 02, 04, 06, 08, 12, 16 or 24 positions.
- Fixing reels with quick lock (quick lock in-house production).
- Axes with hysteresis or electromagnetic brake.
- Formation plate at the exit with positioning adjust.
- Actioning by motor reduction AC with brake and forced ventilation.
- Control by frequency inverter or servo-driver (according to the type of motor applied).
DOUBLE CONCENTRIC TYING
- It has two headstocks that allow the cross application of polyester wires, aramid, water blocking and narrow tapes over the reunited cables, with step control and tensioning.
- Maximum rotation 2000 / 3000 / 4000 rpm (according to application);
- Passage diameter (maximum diameter of the cable) according to the used reel internal diameter.
